Here are helpful charts for determining Material Thickness of steel and aluminum, plus gage sizes.
Gauge No. |
Thickness |
fraction |
inch |
mm |
6 |
13/64 |
.2031 |
5.16 |
7 |
3/16 |
.1875 |
4.76 |
8 |
11/64 |
.1719 |
4.37 |
9 |
5/32 |
.1563 |
3.97 |
10 |
9/64 |
.1406 |
3.57 |
11 |
1/8 |
.1250 |
3.18 |
12 |
7/64 |
.1094 |
2.78 |
13 |
3/32 |
.0938 |
2.38 |
14 |
5/64 |
.0781 |
1.98 |
15 |
- |
.0703 |
1.79 |
16 |
1/16 |
.0625 |
1.59 |
17 |
- |
.0563 |
1.43 |
18 |
- |
.0500 |
1.27 |
19 |
- |
.0438 |
1.11 |
20 |
- |
.0375 |
.953 |
21 |
- |
.0344 |
.873 |
22 |
1/32 |
.0313 |
.794 |
23 |
- |
.0218 |
.714 |
24 |
- |
.0250 |
.635 |
25 |
- |
.0219 |
.556 |
26 |
- |
.0188 |
.478 |
27 |
- |
.0172 |
.437 |
28 |
1/64 |
.0156 |
.396 |
29 |
- |
.0141 |
.358 |
30 |
- |
.0125 |
.318 |
31 |
- |
.0109 |
.277 |
32 |
- |
.0102 |
.259 |
33 |
- |
.0094 |
.239 |
34 |
- |
.0086 |
.218 |
35 |
- |
.0078 |
.198 |
Non-ferrous(Aluminum)
vs.
Ferrous(Steel & Stainless)
|
ALUMINUM |
STEEL |
Gauge |
inch |
mm |
inch |
mm |
3 |
.2294 |
5.827 |
.2391 |
6.073 |
4 |
.2043 |
5.189 |
.2242 |
5.695 |
5 |
.1819 |
4.620 |
.2092 |
5.314 |
6 |
.1620 |
4.115 |
.1943 |
4.935 |
7 |
.1443 |
3.665 |
.1793 |
4.554 |
8 |
.1285 |
3.264 |
.1644 |
4.176 |
9 |
.1144 |
2.906 |
.1495 |
3.797 |
10 |
.1019 |
2.588 |
.1345 |
3.416 |
11 |
.0907 |
2.304 |
.1196 |
3.030 |
12 |
.0808 |
2.052 |
.1046 |
2.657 |
13 |
.0720 |
1.829 |
.0897 |
2.278 |
14 |
.0641 |
1.628 |
.0747 |
1.897 |
15 |
.0571 |
1.450 |
.0673 |
1.709 |
16 |
.0508 |
1.290 |
.0598 |
1.519 |
17 |
.0453 |
1.151 |
.0538 |
1.367 |
18 |
.0403 |
1.024 |
.0478 |
1.214 |
19 |
.0359 |
0.912 |
.0418 |
1.062 |
20 |
.0320 |
0.813 |
.0359 |
0.912 |
21 |
.0285 |
0.724 |
.0329 |
0.836 |
22 |
.0253 |
0.643 |
.0299 |
0.759 |
23 |
.0226 |
0.574 |
.0269 |
0.683 |
24 |
.0201 |
0.511 |
.0239 |
0.607 |
25 |
.0179 |
0.455 |
.0209 |
0.531 |
26 |
.0159 |
0.404 |
.0179 |
0.455 |
27 |
.0142 |
0.361 |
.0164 |
0.417 |
28 |
.0126 |
0.320 |
.0149 |
0.378 |
29 |
.0113 |
0.287 |
.0135 |
0.343 |
30 |
.0100 |
0.254 |
.0120 |
0.305 |
31 |
.0089 |
0.226 |
.0105 |
0.267 |
32 |
.0080 |
0.203 |
.0097 |
0.246 |
33 |
.0071 |
0.180 |
.0090 |
0.229 |
34 |
.0063 |
0.160 |
.0082 |
0.208 |
35 |
.0056 |
0.142 |
.0075 |
0.191 |
Fraction-Decimal-Millimeter Conversions
FRACTION |
DECIMAL |
MILLIMETER |
1/64 |
.0156 |
.3969 |
1/32 |
.0313 |
.7938 |
3/64 |
.0469 |
1.1906 |
1/16 |
.0625 |
1.5875 |
5/64 |
.0781 |
1.9844 |
3/32 |
.0938 |
2.3813 |
7/64 |
.1094 |
2.7781 |
1/8 |
.125 |
3.1750 |
9/64 |
.1406 |
3.5719 |
5/32 |
.1563 |
3.9688 |
11/64 |
.1719 |
4.3656 |
3/16 |
.1875 |
4.7625 |
13/64 |
.2031 |
5.1594 |
7/32 |
.2188 |
5.5563 |
15/64 |
.2344 |
5.9531 |
1/4 |
.250 |
6.3500 |
17/64 |
.2656 |
6.7469 |
9/32 |
.2813 |
7.1438 |
19/64 |
.2969 |
7.5406 |
5/16 |
.3125 |
7.9375 |
21/64 |
.3281 |
8.3344 |
11/32 |
.3438 |
8.7313 |
23/64 |
.3594 |
9.1281 |
3/8 |
.375 |
9.5250 |
25/64 |
.3906 |
9.9219 |
13/32 |
.4063 |
10.3188 |
27/64 |
.4219 |
10.7156 |
7/16 |
.4375 |
11.1125 |
29/64 |
.4531 |
11.5094 |
15/32 |
.4688 |
11.9063 |
31/64 |
.4844 |
12.3031 |
1/2 |
.500 |
12.7000 |
33/64 |
.5156 |
13.0969 |
17/32 |
.5313 |
13.4938 |
35/64 |
.5499 |
13.8906 |
9/16 |
.5625 |
14.2875 |
37/64 |
.5781 |
14.6844 |
19/32 |
.5938 |
15.0813 |
39/64 |
.6094 |
15.4781 |
5/8 |
.625 |
15.8750 |
41/64 |
.6406 |
16.2719 |
21/32 |
.6563 |
16.6688 |
43/64 |
.6719 |
17.0656 |
11/16 |
.6875 |
17.4625 |
45/64 |
.7031 |
17.8594 |
23/32 |
.7188 |
18.2563 |
47/64 |
.7344 |
18.6531 |
3/4 |
.750 |
19.0500 |
49/64 |
.7656 |
19.4469 |
25/32 |
.7813 |
19.8438 |
51/64 |
.7969 |
20.2406 |
13/16 |
.8125 |
20.6375 |
53/64 |
.8281 |
21.0344 |
27/32 |
.8438 |
21.4313 |
55/64 |
.8594 |
21.8281 |
7/8 |
.875 |
22.2250 |
57/64 |
.8906 |
22.6219 |
29/32 |
.9063 |
23.0188 |
59/64 |
.9219 |
23.4156 |
15/16 |
.9375 |
23.8125 |
61/64 |
.9531 |
24.2094 |
31/32 |
.9688 |
24.6063 |
63/64 |
.9844 |
25.0031 |
1 |
1.00 |
25.400 |
| |